Waste Fiber Material

Applicable Fiber-Rich Materials

Waste Fiber Recycling Challenges

• Entanglement Risk：Long, elastic fibers can wrap tools and conveyors without proper cutting geometry.
• Bulk and Fluff：Low bulk density reduces effective throughput and complicates dust control.
• Mixed Hardware：Zippers, hooks, and other metals require reliable separation to protect downstream equipment.
• Consistent Sizing：Downstream reuse demands narrow particle size and low fine loss.

Typical Waste Fiber Recycling Process

1. Manual Pre-sorting
   Remove large contaminants and non-processable items to stabilize the line.
2. Primary Shredding
   Open bales and perform coarse size reduction using a Twin-Shaft Shredder or, for complex bulky loads, a Quad-Shaft Shredder.
3. Secondary Size Reduction
   Achieve controlled chip size with a Powerful Crusher or low-noise refinement via Random Pulverizer.
4. Screening & Sizing
   Stabilize particle distribution using a Hexagonal Drum Screen and/or a Rectangular Vibrating Screen.
5. Ferrous Removal
   Remove buttons, staples, and hardware using a Plug-in Magnetic Separator.
6. Air Classification of Light Fractions
   Separate light fluff and textile fines with an Air-Blow Separator; where density contrast exists, apply a Gravity Separator.
7. Micro-Pulverizing (Optional)
   For finer end-products or fiber powder, use a Micro Pulverizer.
8. Final Collection
   Collect sized fiber chips or powder for reuse, compounding, or energy recovery.

Yung Hsing Advantages in Fiber Recycling

• Stable Cutting Geometry：Equipment optimized to minimize wrapping and ensure continuous feed.
• Full-Line Integration：From shredding and crushing to screening and air separation with matched capacities.
• Wear Management：Replaceable blades and wear parts for long service intervals.
• Flexible Configurations：Modular setups for nonwovens, garment offcuts, upholstery, and mixed fiber waste.
• Consistent Output：Tight size control and efficient removal of metals and light fluff for high-quality end products.